Sustainability

Reuse first. Recycling second.

Recycling corrugated board is one of the great success stories in materials, and it still comes after reuse for a container that can do another job. Reusing a gaylord avoids building a new one.

Reuse firstRecycling secondHonest limits
At a glance
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The hierarchy

Four steps, in order

A container should only move down this list when it cannot do the job above. Scroll the rail.

Step 01

1 · Reuse

A second trip for an existing container avoids making a new one for that trip. This is where most of the benefit lies.

Step 02

2 · Repair

Some suppliers trim worn top edges or repair corners so a container can make further trips.

Step 03

3 · Recycle

Baled as OCC and pulped into new board. Corrugated is one of the most widely recycled packaging materials.

Step 04

4 · Avoid landfill

Corrugated that is kept dry and clean almost always has a better route than landfill.

Honest accounting

Where reuse loses

Reuse is not free of impact. Freight is real, and reverse logistics is real. A container trucked a very long way to be reused can lose to a new one made close to where it is needed, especially if the truck runs empty in one direction.

That is why it helps to source used containers from suppliers near your dock, and to ask for freight as its own line on the quote. If a local new box makes more sense for your lane, that is a reasonable answer too.

“If nobody can show you how the figure was measured, do not repeat it.”
A rule for any sustainability claim
Outdoor storage area with banded pallets of flattened gaylord boxes under a blue skyStorage
Flattened containers on pallets outdoors. Corrugated has little wet strength, so cover it quickly.
Warehouse floor with pallets of knocked-down gaylord boxes, racking and a forkliftUsed stock
Used containers on pallets, sorted and waiting to be graded.
Warehouse aisles filled with banded pallets of knocked-down corrugated bulk boxesBundles
Banded bundles of knocked-down containers sorted by footprint and height.
Reference

Conversions and the seasonal picture

Useful when planning reuse, sale of empties and recycling across the year.

Quick conversions for bulk packaging
MeasureImperialMetricNotes
Standard footprint48 × 40 in1,219 × 1,016 mmThe GMA pallet that standardised US distribution.
Triple wall thickness7/16 in11.1 mmTakes about 7/8 in off interior width across both walls.
Typical capacity2,200 lb998 kgTriple wall BCC, evenly distributed, matched pallet.
Container cube at 36"33.3 ft³0.943 m³Outside dimensions, before board thickness.
OCC bale1,000 – 1,400 lb454 – 635 kgTypical bale from a horizontal baler.
Trailer capacity, knocked down400 – 600 units—53-foot dry van; cube limited, never weight limited.
Moisture ceiling for OCC12%12%Above this you are selling water at a penalty.
The used-container year, month by month
PeriodSupplyDemandWhat to do
January – MarchHigh — post-peak returns flood the marketLowBest buying window of the year. Buy the annual pool if you have storage.
April – JuneTighteningRising with early producePlan summer needs now, while supply is still reasonable.
July – SeptemberScarce, especially tall triple wallPeakReserve inventory in June. Sell empties now — they are worth the most.
October – NovemberModerateHigh through retail peakConfirm freight capacity early; carriers reprice light freight.
DecemberFlood in the last ten daysFallingOpportunistic buying if you can take a load on short notice.
Common questions

Sustainability, interrogated

Is a used box better than a new box with recycled content?
Often, yes. New board, even with recycled content, has to be pulped, pressed and corrugated. Reusing an existing container skips that for the trip, though freight distance still matters.
Can I get documentation for my own sustainability report?
Ask the partner supplier who handles your recycling for weight tickets with each collection. Those are the records an auditor will want to see.
What about the plastic liners?
Liners are the weakest part of bulk packaging from a waste point of view. Choose the thinnest gauge that suits your product, and ask your recycler whether they accept clean film separately.
What should I avoid putting in recycling bales?
Wax-coated board, plastic film, wet board and foreign material such as strapping. Each one can get a bale downgraded or rejected.
Next step

Have empties that could do another trip?

Send a description through the form. A partner supplier who buys or recycles used containers can follow up.