Reference

The standards, and what each one actually decides

Packaging documentation is full of codes nobody explains. This page lists the ones that commonly govern bulk corrugated and states what each covers. Check the current edition of any standard before you rely on it.

ASTMTAPPIFEFCOISPM-15ISRI 11
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The index

What governs what

Some apply to the board, some to the pallet and one to your bales. Knowing which is which saves a lot of correspondence.

Standards and specifications this trade actually runs on
ReferenceBodyWhat it coversWhy it matters here
ASTM D4727ASTM InternationalCorrugated and solid fibreboard specification — board grades, construction and tolerances.The document a packaging engineer cites when specifying board.
ASTM D642ASTM InternationalCompression testing of shipping containers.The laboratory basis for compression figures, before real-world derating.
ASTM D4169ASTM InternationalPerformance testing of shipping containers and systems.Where a customer needs a distribution-cycle test rather than a static number.
TAPPI T 811TAPPIEdge crush test of corrugated board.The procedure behind published ECT values.
TAPPI T 810TAPPIBursting strength (Mullen) of corrugated board.Legacy carrier metric; still relevant for sharp-edged contents.
ISPM-15IPPC / FAOHeat treatment and marking of wood packaging in international trade.Applies to the pallet, never to the corrugated. Most export holds trace to an illegible stamp.
FEFCO codesFEFCO / ESBOInternational numbering for box styles — 0201, 0300 series, trays and sleeves.The unambiguous way to describe a style on a drawing, instead of 'the normal one'.
GMA pallet standardGrocery Manufacturers Association48 × 40 inch stringer pallet dimensions and construction.Defines the footprint three quarters of the used market sits on.
ANSI MH1ANSI / MHIPallet dimensions, performance and terminology.The reference for rack load versus floor load figures.
ISTA 1A / 3EISTAPre-shipment transit testing procedures.Occasionally requested by retail customers for unitised loads.
NMFC / freight classNMFTAFreight classification for LTL shipments.Empty corrugated is bulky and light, so class is driven by density — this is why LTL quotes surprise people.
Recovered paper grade 11ISRI specificationsOld Corrugated Containers, including prohibitive material limits.What your bales are graded against, and where contamination penalties come from.
Applied

How the standards turn into numbers on a quote

A code is only useful when it produces a figure you can plan around. These three tables are those figures.

Construction, thickness and typical working capacity
ConstructionThicknessTypical max weightStackingTypical use
Single wall C5/32" (4.0 mm)65 lbNot for bulkLids, layer pads, dividers
Double wall BC9/32" (7.1 mm)900 – 1,200 lb1 high loadedGeneral bulk under 1,200 lb
Double wall CC5/16" (7.9 mm)1,000 – 1,300 lb1 high loadedSlightly better cushioning than BC
Triple wall BCC7/16" (11.1 mm)2,200 – 2,500 lb2 high loadedThe bulk workhorse
Triple wall ACC1/2" (12.7 mm)2,400 – 2,700 lb2 high loadedDense product with cushioning need
Five wall AAC5/8" (15.9 mm)3,000 lb+3 high, matched palletsCastings, stampings, export
The four grades, attribute by attribute
AttributeGrade AGrade BGrade CGrade D
Vertical cornersSquare, no repairSound, light scuffingRepaired or trimmedFailed
Bottom flapsFull strengthSound, minor wearOne replacement allowedDead scores
InteriorClean, no filmLight dustVisible useResidue or staining
PrintNo conflicting marksOld labels presentMultiple marksIrrelevant
SquarenessWithin 1/8"Within 3/8"Visible rackOut of square
Moisture / odourNoneNoneNoneDisqualifying at any grade
Typical useFood-adjacent, customer-facingGeneral bulk, reusable poolsInternal staging, scrapPads, dividers, OCC
Bulk container styles, with the code to put on a drawing
StyleCodeDescriptionBottomUsed for
Full-flap bulk boxFEFCO 0201 scaledFour-panel body with top and bottom flaps meeting at the centre.Full overlapThe strongest common bottom. Heavy and dense loads.
Partial-overlap bulk boxFEFCO 0203 scaledFlaps overlap partially rather than fully.Partial overlapLighter loads; slightly less material, meaningfully less bottom strength.
Open-bottom sleeve on trayFEFCO 0300 seriesBody sleeve sitting on a separate die-cut tray or pallet-top sheet.Separate trayReusable pools — the body can be replaced without the tray.
Octagonal body (octabin)Custom scoredEight-sided body, usually with top and bottom frames.Frame or trayFree-flowing solids: resin, grain, powders, nuts.
Telescoping lidFEFCO 0301 capCap sliding over the outside of the body.n/aProtects contents and enables stacking. Order matched to body footprint.
Pallet capDie-cut coverFlat cap sitting over a loaded pallet or container.n/aDust and light protection where a full lid is unnecessary.
Bulk bin with discharge chuteCustom die-cutBody with a die-cut chute panel for gravity discharge.Flat or framePowder and pellet handling lines.
Layer pad / tier sheetFlat blankFlat board between product layers.n/aLoad stability and crush distribution inside the container.
Slotted divider setFEFCO 0900 seriesInterlocking slotted boards forming cells.n/aParts separation — from two to twenty-four cells.
Trim-to-height bodyCut from stockA taller stock body knife-cut down to a true score line.OriginalWhen the height you need is not the height the market has.
Quick conversions for bulk packaging
MeasureImperialMetricNotes
Standard footprint48 × 40 in1,219 × 1,016 mmThe GMA pallet that standardised US distribution.
Triple wall thickness7/16 in11.1 mmTakes about 7/8 in off interior width across both walls.
Typical capacity2,200 lb998 kgTriple wall BCC, evenly distributed, matched pallet.
Container cube at 36"33.3 ft³0.943 m³Outside dimensions, before board thickness.
OCC bale1,000 – 1,400 lb454 – 635 kgTypical bale from a horizontal baler.
Trailer capacity, knocked down400 – 600 units—53-foot dry van; cube limited, never weight limited.
Moisture ceiling for OCC12%12%Above this you are selling water at a penalty.
“A certified number on recovered fiber is a measurement from a different box, on a different day, at a different humidity.”
Why used stock is quoted in ranges

The honest position on standards and recovered material is this: construction can be checked per unit with a caliper. Laboratory-certified performance values belong to a production run, which means they belong to new board.

Where your customer or your auditor requires a certificate, ask for new production with the certificate stated on the quote. Everywhere else, a typical range plus per-unit checks is usually enough.

In practice

What the standards look like on the dock

Assembled triple-wall gaylord boxes on wooden pallets inside a warehouseTriple wall
Assembled triple-wall gaylords on 48×40 pallets, staged indoors.
Warehouse aisles filled with banded pallets of knocked-down corrugated bulk boxesBundles
Banded bundles of knocked-down containers sorted by footprint and height.
Warehouse floor with pallets of knocked-down gaylord boxes, racking and a forkliftUsed stock
Used containers on pallets, sorted and waiting to be graded.
FAQ

Common questions on this subject

Short answers to common questions. If yours is not covered, ask it on the form and a partner supplier in our network can answer it with your quote.

All 33 answers
Can I sell my used boxes?
Often, yes. Send photographs and a count through the form. A partner supplier who buys used containers reviews them and, if the numbers work, makes an offer and arranges collection.
What areas do you serve?
Gaylord Boxes takes requests from across the United States. Availability depends on partner suppliers near your dock, and freight distance affects the price.
Can I get pallets and liners too?
Yes. Recycled, export, plastic and presswood pallets, plus lids, caps, liners, corner boards, slip sheets and strapping, can be requested on the same form so they arrive with your boxes.
Can I collect a load myself?
Often, yes. Whether a dock pickup is possible depends on the partner supplier who quotes your request. Say on the form that you would like to collect, and the supplier will confirm whether that works and when.
How does selling empties work?
Send photographs and a count through the form. A partner supplier who buys used containers reviews them, makes an offer by grade and arranges collection if the numbers work. Small quantities may need to be combined with a nearby pickup.
How long will containers last in outdoor storage?
Not long. Corrugated has almost no wet strength; one serious rain event can turn sellable stock into recycling. If you have no indoor space, schedule collections more often instead.
Next step

Send the standard with your request

A partner supplier in our network can say whether they can quote against it, or whether it applies to the material you are buying.